Provide system to decrease labour costs substantially & ensure proper collation sequence. Custom system that collates printed media, transfers to hand packing station for inspection into custom secure bags. Transfer onto flat belt conveyor for labelling and placement into packaging station. The system is approximately 1800 square feet.
Provide a custom system that verifies, counts, collates and packages pre-paid phone cards. The system must have a full closed loop audit trail for complete package integrity and full individual card, package and tray content verification and labelling. Design/build and install a complete turnkey pre-paid telephone card verification and fulfillment system. The system feeds the pre-paid phone cards using the B350 series feeder with extended capacity autoloader, each card has either a human readable number or a bar code verified using an inline vision system. The read information is compared to a database, checked for sequence, print quality and count using the Longford industrial line controller. The completed sets are flow wrapped and secure labeled with package content. The system provides a full closed loop audit trail of all cards and products being produced.
Automatic process to take the huge labour costs out of the cost equation. System must be modular and scalable. Provide turnkey line that feeds the master cardbox carrier, collates printed media such as retail signs and posters, readies the pack for distribution to the retail stores and outlets.
Design/build turnkey packaging to collate print media and over wrap the products for distribution to retailers. Three station collator that feeds, fulfills printed media and CD’s from jewel case (- or not) and transfers into shrink wrap infeed.
Design/build turnkey collator, fulfillment system that feeds, collates, stacks maps (charts) for fulfillment to pilots and airlines. Needs to run 4500 pph. Provide twenty (20) station collator that feeds, counts collated the charts, stacks in neat take-away piles for further packaging and marketing.
Provide turnkey solution to mail credit card and club cards that allows flexibility, scalability and does not have royalty rates or trailer fees attached to ownership. Design/build turnkey system that allows client to offer one to four cards selectively per carrier at up to 28,000 cards per hour (up to 7000 carriers per hour). Folds, carries with cards and prepares for marketing.
Design/build a turnkey packaging system within a tight financial budget that is both flexible and scalable. Provided multiple station collator that allows feeders to be moved around online or offline. The final installed system met the financial target and performed at speeds of up to 9,000 pp hour.
Collation, packaging of greeting cards and envelopes into boxes and shrink wrapping. Design/build a turnkey line that feeds, collates and shrinkwraps the box sets, inline rejects allow the line to run continuously, while rejecting any short packs.
Design/build a custom collator and boxing line for greeting cards, business cards, direct mail and accompanying envelopes. Incorporating an automated in feed, a box gluing section, transfer the open top boxes through the line and allow the batch feeders to feed and drop off the collated set of cards and envelopes into the box automatically. The set then exits the line to be stacked offline or inline to a shrinkwrapper.
Design/build a modular, flexible system that is able to collate, fulfill and (optionally) overwrap printed media, software collateral ready for distribution. Use friction feeders capable of being moved from line to line, plant to plant in a collating format. All feeders can ‘plug and play’ on this line or on any other conveyer. Line controller insures feeders dispense on time and in sequence.
